Production sites

Same line, different results

A plan that works on one line can fail on another. Ask planners, operators and shift leads what explains the difference

Three ways to use OREY at production sites

Illustrative example for production sites

Process & gap mapping

OEE

Bring OEE back on track

Find why sites lose output to stops, changeovers and rework, and which routine helps

What we would ask
Think of the last changeover that ran long. What happened?
Illustrative example for production sites

Explore a topic

Production scheduling model

Improve a new scheduling approach before rollout

Hear what a new scheduling model misses, such as late material or maintenance windows

What we would ask
What do you know about next week's plan that the system doesn't?
Illustrative example for production sites

Continuous listening

Absence rate

Get ahead of rising absence

Hear what is wearing teams down by site and shift, then check whether your fix helps

What we would ask
What has made your shifts harder over the last month?

In anonymous studies, answers are reported only in groups How this works

Where should we listen first?

Start with your production teams